Smart ERP for Modern Silk
Production Units
Manage looms, dyeing, inventory, and sales in one unified system — built exclusively for silk manufacturers who are done with spreadsheets and morning phone calls.
Every Corner of Your Operation — In One Dashboard
From a single screen your team manages live loom status, production targets, inventory risk, and buyer orders simultaneously.
Good morning, Arjun 👋
Wednesday, 19 March 2025 — Shift A running
| Order | Buyer | Metres | Status |
|---|---|---|---|
| #ORD-2241 | Kala Silks, BLR | 420m | Weaving |
| #ORD-2240 | Rathi Fabrics | 280m | Dyeing |
| #ORD-2239 | Surat Export Co. | 650m | Ready |
| #ORD-2238 | Meenakshi Silks | 180m | Pending |
Six Modules. One System. Zero Guesswork.
Every feature in ZyraSilkOps is purpose-built for silk production — not adapted from a generic textile template.
Production Management
Track every production batch from warp setup to finished fabric with real-time loom status updates.
Dyeing Process Tracking
Log dye recipes, colour batches, chemical quantities, and shade approval — batch by batch.
Inventory & Materials
Real-time raw silk, yarn, and zari stock levels with automatic low-stock alerts and reorder triggers.
Zari Processing
Dedicated zari intake, issue, and wastage tracking with cost-per-metre calculation per order.
Warp Batch Management
Manage warp beam preparation, sizing, drawing-in, and tying with operator-wise accountability.
Sales & Order Tracking
Buyer order management, dispatch planning, invoice generation, and payment follow-up in one place.
How ZyraSilkOps Transforms Operations
A mid-scale silk unit in Varanasi reduced production delays by 28% and eliminated inventory mismatches within 90 days of going live.
- Production status tracked in paper registers per shift
- Inventory mismatches discovered only at month-end
- Dyeing batch rejections logged manually — no trend analysis
- Owner calls floor supervisor every morning for updates
- Order dispatch delayed by lack of real-time stock visibility
- Live loom dashboard shows real-time production per machine
- Stock alerts triggered the moment items hit minimum level
- Dyeing rejection rate trends visible weekly — acted on proactively
- Owner reviews full operations summary on mobile at 7 AM
- Dispatch planned automatically based on stock and order priority
Numbers That Silk Units Actually Care About
Measured from pilot deployments across three mid-scale silk production units in Varanasi, Surat, and Kanchipuram.
Not Just Another ERP. Built for Silk.
Generic ERP systems treat silk like any other fabric. ZyraSilkOps treats it the way silk manufacturers do — with the nuance it demands.
Built for Silk Only
ZyraSilkOps is not a generic textile ERP with silk bolted on. Every module — from zari tracking to sari dispatch — is designed around how silk units actually operate.
Simple Enough for Operators
Floor-level staff log loom status and production counts on a tablet in under 30 seconds. No training degree required.
Real-Time Data Insights
Owners see live loom utilisation, pending orders, and inventory risk on their phone — not in a report the next morning.
Scales With Your Business
From a 12-loom unit to a 300-loom factory, ZyraSilkOps handles the complexity without changing the interface.
ZyraSilkOps — Frequently Asked Questions
Answers to what silk unit owners and production managers ask us most.
Yes. ZyraSilkOps is designed to scale from a 10-loom handloom unit to a 500-loom power-loom factory. The Starter plan covers all core production, inventory, and sales tracking features at a price point suited to small and mid-scale units.
Absolutely. The floor-level interface uses large buttons, minimal text, and icon-driven navigation. A loom operator can log production counts, report a breakdown, or flag a quality issue in under 30 seconds — without any prior software experience.
Yes. The production module supports handloom, power-loom, jacquard, dobby, and rapier loom types. Each loom type has its own metric definitions — picks per minute for power-looms, picks per hour for handlooms — and the dashboard adjusts accordingly.
Each dyeing batch in ZyraSilkOps is assigned a unique batch ID and linked to the specific warp beam and order it belongs to. You can log the base colour, colour sequence, chemical quantities, and shade result. If a batch is rejected, the rejection is linked to the batch record and triggers a reprocessing workflow automatically.
Yes — zari tracking is one of ZyraSilkOps's most detailed modules. You can track zari type (pure, tested, imitation), issue quantity per loom, actual consumption, and wastage per order. The system calculates zari cost per metre and feeds it into the order profitability report automatically.
Typically 6–10 weeks. We start with a 2-day onsite process mapping session, configure the system to your specific loom types and product categories, migrate your existing stock data from Excel or Tally, conduct role-specific training for management and floor staff, and then go live with a dedicated support line for the first 30 days.
See ZyraSilkOps in Action
Get a personalised walkthrough of your workflow — looms, dyeing, zari, inventory, and orders — configured to match how your unit actually operates.